GROUP BAYPORT
Job Description
Industrial Engineer
BB, Printing & Tarps
Position at a Glance
| Job title | Industrial Engineer – BB, Printing & Tarps |
| Department | Operational Excellence |
| Grade / level | Executive / Engineer |
| Reports to | Sr. Manager – Industrial Engineering |
| Function head | Ops Excellence Head (Rajesh Makwana) |
| Direct reports | None (individual contributor) |
| Area of deployment | BannerBuzz (signage & printing) production, Tarps |
| Location | Group Bayport manufacturing plant(s) |
| Employment type | Full-time, Permanent |
| Experience required | 3–8 years |
| CTC band | ₹4,00,000 – ₹7,00,000 per annum, based on experience |
Job Purpose
The Industrial Engineer owns plant-area Industrial Engineering for Group Bayport’s BannerBuzz (signage and tarpaulin) production line, Tarps, and Stores / Warehousing, and reports to the Sr. Manager – Industrial Engineering.
The role delivers time and motion studies, line balancing, warehouse layout and visual management for these areas.
Key Responsibilities
1. Time & Motion Studies
- Conduct time studies (SAM / MOST / stopwatch) on BannerBuzz signage and tarpaulin production processes (printing, cutting, and stitching / welding as applicable).
- Validate area process times against field data before they are proposed as standard, and feed signed-off entries into the Departmental SAM Catalog.
- Set and maintain Takt Time for BB / Tarps production lines against current demand.
2. Warehousing & Stores Layout
- Map material and finished-goods flow through Stores / Warehousing; identify bottlenecks in put-away, picking and dispatch.
- Design and standardise storage layout, bin and rack organisation, and stores visual management (labelling, FIFO discipline).
- Support logistics coordination on dispatch flow and gate turnaround.
3. Line Balancing & Changeover
- Balance manning and workstation layout on BB / Tarps lines against Takt Time.
- Execute SMED / quick-changeover initiatives on BB / Tarps production equipment, as directed by the Sr. Manager – IE.
4. Visual Management
- Implement hourly production tracking boards for BB / Tarps lines and Stores throughput, in coordination with the BPM Team.
- Introduce Poka-Yoke (mistake-proofing) where quality or inventory-accuracy leakage is systemic rather than one-off.
5. BOM & Cross-Functional Support
- Support the MDM Team on BOM-linked time measurement (crew size, labour and machine calculation) for BB / Tarps SKUs.
- Coordinate with the peer Industrial Engineer (Cutting & Aluminium Hardware), and escalate capacity- or inventory-impacting findings to the Sr. Manager – IE and the Manager – Global Capacity.
Qualifications & Experience
The role needs an engineering diploma or degree plus 3–8 years of apparel manufacturing experience.
Essential
- Diploma or B.E. / B.Tech in Industrial, Apparel, Textile, Mechanical or Production Engineering.
- 3–8 years of experience in apparel manufacturing.
- Working knowledge of time and motion study methods (SAM / MOST / stopwatch).
- Comfortable working across the production floor.
- Working proficiency in Excel.
Preferred
- Exposure to stitching, signage, print or banner production operations.
Skills & Competencies
- Shop-floor first: a hands-on problem solver who is comfortable working directly on the floor.
- Layout and flow: organised, with a strong eye for layout and material flow.
- Data discipline: accurate, disciplined data collection; time studies are run to a standard, not an approximation.
- Collaboration: works cleanly with the Sr. Manager – IE, the peer plant-area IE, the MDM Team and the BPM Team.
Key Performance Indicators
Performance is measured on four outcomes.
| SAM validation | SAM entries validated for the BB / Tarps area, against the Sr. Manager – IE’s overall plan |
| Takt Time adherence | Adherence to Takt Time on BB / Tarps production lines |
| Stores performance | Stores inventory accuracy and improvement in put-away-to-pick cycle time |
| Tracking board roll-out | On-time delivery of production tracking board roll-out for the area |
Compensation
The CTC band is ₹4,00,000 – ₹7,00,000 per annum, positioned by years of relevant experience and demonstrated hands-on IE skill.
- Entry-level candidates (about 3 years) sit toward the lower end of the band.
- Experienced candidates (about 8 years) sit toward the upper end.
- Final placement is confirmed by HR.